28 / 11 / 2024

Steady Flow CFD Simulation with ChopMesh and OpenFOAM in 3 Minutes

Running a CFD Simulation in OpenFOAM Made Easy

This tutorial demonstrates how to use ChopMesh and OpenFOAM for CFD simulations.

Requirements

  • ChopMesh v1.1.0

  • Ubuntu on Windows Subsystem for Linux (WSL)

  • ParaView for postprocessing

Getting Started

  • Open ChopMesh.

  • If you don’t already have a license, you can request a trial license by navigating to the License Setup option in the top-right corner of the screen.

Step 1: Load Geometry

  • Open ChopMesh v1.1.0 and load your geometry.

  • Supported file formats: STL or VDB.

Step 2: Define the Meshing Domain

  • Choose whether the meshing domain should be inside or outside the surface, based on your application.

  • Note: Overset mesh support will be available in the next version.

Step 3: Set Mesh Resolution

  • Specify the resolution parameter, (an integer), for the X direction.

  • The domain in the X direction will be divided into segments.

  • Use the Octree refinement level to refine the mesh further.

  • The actual resolution in the X direction will be calculated as , where is the refinement level.

Step 4: Generate the Mesh

  • Click to generate the mesh.

  • Once completed, you can visualize the mesh in the GUI.

Step 5: Assign Boundary Conditions

  • Use the GUI to assign patch boundary conditions.

  • Currently, ChopMesh supports up to 6 patches.

  • Note: Automatic patch generation is limited to planar surfaces.

Step 6: Set Simulation Parameters

  • Configure the simulation settings, including:

  • Viscosity

  • Simulation time

  • Output frequency

Step 7: Export and Run in OpenFOAM

  • Export the mesh to OpenFOAM.

  • Ensure that the scaling is correct before running the simulation.

  • Use the simpleFOAM solver to run the simulation.

Common Issues

1 . Mesh Quality Check

Before running simpleFOAM, use checkMesh to ensure the meshes pass the quality check.

• If the mesh fails, consider increasing the mesh resolution in Step 3.


2. Unit Standardization

We recommend converting the mesh and simulation setup to standard units.

• During the final mesh export step, apply a scaling factor to adjust the length.

• For example, if your geometry was imported in millimetres (mm), use a scaling factor of to convert the mesh to meters (m).


3. Turbulence Models

• If the Reynolds number is high, consider using turbulence models in OpenFOAM.

• Note: Automatic scripting turbulence model will be supported in a future release.


meshing for 3D printing

CONTACT US

l.yang@voxshell.com

Cranfield University Technology Park,Bedford MK43 0BT

Voxshell © 2023-2025.

All rights reserved

meshing for 3D printing

CONTACT US

l.yang@voxshell.com

Cranfield University Technology Park,Bedford MK43 0BT

Voxshell © 2023-2025.

All rights reserved